Welding, Forging & Casting Simulation Software India | Hexagon | TVSPL
Predict weld distortion, forging defects, and casting stress before the part is made. Complete process simulation from Hexagon.
Stop Discovering Weld Distortion After the Part Is Built.
Welding, forging, and casting all carry the same problem: physical trials are the only way to know what will happen — unless you simulate first. TVSPL's Hexagon-powered process simulation covers all three, in one platform.
↗Simulate the Process Before You Build.
Validate manufacturing processes digitally before physical trials, tooling, and production commitments.
Predict Distortion Before the First Physical Weld.
Distortion prediction, heat-affected zone (HAZ) analysis, and process optimization, adjusting clamping, weld sequence, and torch parameters before the first physical weld.
Optimize the Process Before Production Begins.
Billet design, process parameter optimization, and multistage planning.
Predict Casting Defects Before They Reach Production.
Gating and riser system optimization, defect prediction, and stress/deformation analysis.
From Simulation to Shop-Floor Advantage.
Reduce physical trials, optimize manufacturing processes, and make better engineering decisions before production begins.
Cost & Time Savings
Fewer physical trials and faster iteration across the manufacturing development cycle.
Process Optimization
Test multiple what-if scenarios without stopping the line or committing to repeated physical trials.
Design Feedback
Know early whether a design change is needed to control distortion before production.
Improved Quality
Better assembly integrity through optimized welding conditions and more predictable manufacturing performance.
Industries We Serve
TVSPL helps manufacturers across India close the gap between design and production. Our engineering simulation software and industrial automation solutions help engineering and quality teams find problems earlier, reduce rework and keep programmes on schedule, whether they build vehicles, aircraft or machines.
Automotive
Automotive manufacturers lose margin to tolerance stack-ups discovered late, forming defects caught at the press and inspection cycles that cannot match production volumes. We combine tolerance analysis, sheet metal forming simulation and vision-based inspection to validate designs virtually and catch defects before they become scrap.
Defence / Aerospace
Tight tolerances, traceability demands and certification timelines leave little room for late discoveries. Our manufacturing simulation, structural analysis and AS9100- linked inspection solutions help engineering and quality teams validate assemblies earlier, shorten inspection cycles and reduce schedule risk without adding headcount.
Industrial Machinery
Machine builders need dependable structural performance, faster development cycles and maximum uptime. We support them with structural simulation, special purpose machines and vision systems that improve build quality and reliability, speed up design validation and keep production running.
Not sure where your process stands?
Request a demo and our engineers will show you where simulation or automation can close the gap, from the design bench to the shop floor.
One Platform. Three Processes.
One platform covering welding, forging, and casting simulation — rather than three separate specialist tools — means your process engineering team works from a single, consistent source of truth.
↗Simulation That Changes the Outcome.
Proven process simulation results show what changes when physical trials move into the virtual environment before production.
Changan Automobile
Used Simufact Welding to resolve swing-arm and torsion-beam cracking, cutting development time 20% and cost 10% by shifting physical trials to virtual ones.
General Motors
Validated the same platform against physical GMAW tests across eight conditions, bringing weld distortion down from over 8mm to about 2mm with the right tack-weld sequence.
Stara Indústria
Used the same digital-twin approach to cut chassis main-rail welding distortion 80–87% through pre-deformation modelling.
Request a Demo.
See how the right engineering technology can help your team simulate, validate, and optimize the challenges that matter most.
↗
